Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Its extreme weather tolerance also helps this product to be reliable on wet terrains. (Wire rope enters/exits at the bottom.). From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Tools required for assembly and service may not be included. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. No hardware to mount or connect the electrical components. Only winch with the winching vehicle s transmission in neutral. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. In this section, we have answered some important questions that might help you understand the product better. To use the wired remote control, attach the Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. To operate the winch, plug the remote into the socket connector. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. The original was a Warn 2000, but was completely gutless. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Do not use the winch if the wire rope is frayed, kinked or damaged. Electrical electrical wiring is a potentially hazardous task if carried out improperly. It is used to alert you to potential personal injury hazards. Like everything HF it's a really mixed bag with their winches. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Connect red wire to positive battery terminal and black wire to negative battery terminal. This step is necessary to ensure your safety while using the unit. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Connect the wire rope for a double line system as shown in Figure J below. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Check for voltage at armature port with Switch pressed. If you are buying a winch for the first time, there will be several queries in your mind. Two best universal wireless remote controls supporting all the models. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Do not use the winch even if minor damage appears. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. However, that is not the case with this unit. 12,000 POUND WINCH. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. The mounting plate must be rated to at least the winch's capacity. Call to Order: 1-800-444-3353. Do not power the hook all the way into the fairlead to prevent damage. Always examine the working conditions of your winch before using it on the trail. 2. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. This does not influence the price or reviews. The Badland universal winch . We are in the process of making one similar for Badland winch 12000 parts as well. Remove all metal jewelry before working near battery. As you can see all the parts in the diagram below, you can understand the wiring well. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Loose or corroded battery cable connections. The book said relay. Correct any such issue before use. Some people are too busy knowing it all to ever learn anything. Synthetic ropes are lighter and flexible than steel cables. Save my name, email, and website in this browser for the next time I comment. A clicking indicates proper activation. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Wear restrictive hair covering to contain long hair. Do not use thinner/longer cables or link multiple cables together. This is a clearance item. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. It's simple: Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Repair or replace solenoid. No warranty. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Always wearheavy-duty leather gloveswhen handling the winch. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Please familiarize yourself with the part operation before using it. Drill pilot holes for the mounting screws. This begs the question, what winch parts can be used with Badland winches? Proof of purchase date and an explanation of the complaint must accompany the merchandise. The red indicator light will flash during the operation. Industrial/Tow Truck Electric Winch Owner's Manual The gloves make the wiring process safe and prevent electric shocks. If you have a wireless remote, connect the remote control receiver to the solenoid box. Broken strands of wire rope will be sharp. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Just have to look up or call customer service. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. remote control cable directly to the remote socket on the solenoid box. I cant find a model number, but there is an Item Number #68145 on the label. Most badland winches come with a mounting plate for your winch. There are two black wires and two red wires that come out of the winch. The blue indicator light in the remote indicates the remote is ready to use. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Required fields are marked *. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Badland does not have a very wide variety of products as Warn or Smittybilt. Or trade for a new Apex 5500 long drum winch or equivalent. It is in the signature Mile Marker orange and black color. Ventilate area well before and while working on battery. We recommend giving the device some rest in between and letting it cool off. To use the wireless remote, lift the socket cover to plug the remote switch. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Fingers may be caught and get pulled into fairlead or drum. of tension. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. If voltage is present, replace motor. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Affiliate. Press and hold the remote switch for approximately 2 seconds to start using the winch. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Do not step over wire rope. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Copyright 2017 by Harbor Freight Tools. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon This can cause damage to the object being pulled, and kink or fray the wire rope. Do not disengage clutch under load. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. It stops the cable from rolling back to prevent accidents and injuries. Do not use damaged equipment. Refer to Relocating the Control Box on page 8. (Wire rope enters/exits at the top. New Badland ZXR 12000 winch, never been out of the factory box. Has anyone else been successful in finding replacement parts ? The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Badland ZXR 12000 lb. It is affordable yet features extreme power and efficient, advanced design. It is relatively easy and manageable with the Badland Winches. To use the wired remote, attach the remote cable to the remote socket on the control box. This rope is 3/16 inch thick and is 50 feet long. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Engage clutch before starting. For a better experience, please enable JavaScript in your browser before proceeding. Mounting location and hardware must support winch and load. They are very popular and have been a default for 44 vehicles. It's just that simple! According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Heavy vehicles such as trucks can easily handle this much weight. It features a three-stage planetary system for gear transitions to speed up the process. Always take extra caution when installing any parts. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Different features have been incorporated in it, which were previously not available in any model. The wireless remote controller will act as a receiver to operate the wireless remote. Some customers report that this product overheats. One safety feature in this machine includes the automatic load brake. The operator and assistants must carefully plan usage to prevent accidents. How do I get the hardware. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Mounting the Winch. Download Badland ZXR 12000 Truck/SUV Winch Manual. Email our technical support at: productsupport@harborfreight.com. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Please familiarize yourself with the operation of your winch before using it. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Yes, these units are waterproof. This illustration shows a kink about to form. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Hello, One side of the spooler broke ,all the way around the center and dislodged. The winch rope smoothly glides over the aluminum. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Circuit Breaker: Benefits Of Badland Winches: Your email address will not be published. This wire rope is kinked. The company focuses on the customer experience that this product provides. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. The Badland will be made in China using parts sourced horribly. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. The wire rope must be properly coiled under tension to be able to support a load without damage. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Obey all safety messages that follow this symbol to avoid possible injury or death. A moment of inattention while operating winches may result in serious personal injury. It has a very smooth surface to feed your synthetic rope through. ), Use winch only in underwind orientation. Stay out of the direct line that the wire rope is pulling. The device will work as long the battery is supplying electricity even when the engine is off. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. I cant seem to find a parts listing for the plastic box with cover. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Do not use a dirty or corroded battery. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. 1. Handlebar switch is convenient to control the winch with just a thumb operation. The first time was on warranty. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Here are the most searched Badland Winch Parts from the customers. Wear heavy-duty work gloves when handling the wire rope. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Harbor Freight replaced it no problem. Thank You This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Specifications It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. Benefits for Using Badland Winches Variety of Winches The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Mounting Plate: 3. Also, guard the cables between the solenoid and the winch from excessive heat. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Addresses practices not related to personal injury. Read all instructions. I haven't been planning on getting a winch in the near future, but the price is intriguing. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. It may not display this or other websites correctly. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Otherwise, wire rope may bind during operation. Do not try to guide wire rope. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. They have made the installation relatively easy as compared to other competing models. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. All the mounting hardware is included. I could try using a controller from another brand. One such feature is that it can pull or tow for a very long time without getting hot and burning out. This makes it ideal for outdoor use, especially in humid and rainy climates. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. I would like to get this other one working and install it on my trailer . The same thing happened to my replacement winch. Best Badland Winch Remote For Replacement. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Any help would be appreciated. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Click the green button to print the entire article.To print the original version of the document - click the blue one. Only use a 12V automotive (or equivalent) battery, in good condition. How to Install a Badland ZXR 12000 Lb. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. There are two red wires that come out from the central ports. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Badland 18000 Winch Installation & Instructions Manual: Download. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. For California consumers: more information about our privacy practices. Extra Rope or Wire: 4. Failure to do so can result in serious injury. The items listed here are very good items. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Keep clear of wire rope, hook, and load while winching. Always wear good heavy-duty leather gloves when working the winch. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. They are less dangerous than steel cable when it breaks. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. I did not see replacement cable for zxr-5000. To use the wireless remote, switch ON the wireless receiver switch on the control box. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. This device is also built to withstand high amounts of water without the danger of any short-circuit. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Allow to drain and dry. Instead, it would be best if you kept a few things in mind. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. It also comes with an adapter plate that anchors the winch to the trailer ball. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Insert Switch Assembly all the way into connector. It has a user-friendly design that makes its installation quite easy and smooth. Heres how you can do that: Thats all there is to it. The remote control will auto shut down when not in use after two minutes. You must log in or register to reply here. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. This powers the winch only and is rechargeable. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. It can heat up after excessive use. It is highly durable and reliable. Handlebar Control Switch: 3. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Wear restrictive hair covering to contain long hair. And a note from the lawyers: Products should always be used in accordance with the owners manual. Badland winches are known for durability, fair price, and easy maintenance. Its a Badlands 3500. A dead tree is not capable of withstanding that much weight and has weaker roots. Do not slide wire rope through hands, even with gloves on.
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